{"id":21965,"date":"2026-05-27T01:14:16","date_gmt":"2026-05-26T17:14:16","guid":{"rendered":"https:\/\/www.shorro.cn\/index.php\/archives\/21965"},"modified":"2026-05-27T01:14:16","modified_gmt":"2026-05-26T17:14:16","slug":"%e9%ab%98%e6%95%88%e4%bd%8e%e6%b0%94%e5%91%b3%e4%b8%89%e8%81%9a%e5%82%ac%e5%8c%96%e5%89%82%e5%9c%a8%e6%b1%bd%e8%bd%a6%e5%86%85%e9%a5%b0%e8%81%9a%e6%b0%a8%e9%85%af%e5%8f%91%e6%b3%a1%e4%bb%b6%e6%bb%a1","status":"publish","type":"post","link":"https:\/\/www.shorro.cn\/index.php\/archives\/21965","title":{"rendered":"\u9ad8\u6548\u4f4e\u6c14\u5473\u4e09\u805a\u50ac\u5316\u5242\u5728\u6c7d\u8f66\u5185\u9970\u805a\u6c28\u916f\u53d1\u6ce1\u4ef6\u6ee1\u8db3VOC\u4e0e\u6c14\u5473\u73af\u4fdd\u6807\u51c6\u7684\u5e94\u7528"},"content":{"rendered":"
High-efficiency and low-odor trimerization catalyst is a chemical additive specially designed to promote polyurethane foaming reaction. Its core feature is that it can significantly reduce the release of volatile organic compounds (VOC) and odor while ensuring high catalytic efficiency. This catalyst reduces the generation of by-products by optimizing the molecular structure and reaction pathways, thereby effectively controlling harmful gases and pungent odors that may be produced during the foaming process. In the field of automotive interiors, the application of this type of catalyst is particularly important, because the interior space of the car is relatively closed, and any release of odors or volatiles will directly affect the health and comfort of drivers and passengers. <\/p>\n
As global environmental awareness increases and countries become increasingly strict on in-car air quality regulations, automakers are facing tremendous pressure to meet these standards. For example, the EU’s REACH regulations and China’s “Air Quality Evaluation Guidelines for Passenger Cars” both have clear requirements for VOC content and odor levels in cars. The introduction of high-efficiency and low-odor trimerization catalysts provides a more environmentally friendly solution for automotive interior materials, allowing them to not only comply with regulatory requirements but also improve consumers’ experience. Therefore, this type of catalyst is not only a manifestation of technological progress, but also an important tool to promote the sustainable development of the automotive industry. <\/p>\n
As one of the core materials of automobile interiors, polyurethane foam parts play an indispensable role in modern automobile manufacturing. With their lightweight, high strength and excellent thermal and sound insulation properties, they are widely used in key parts such as seats, dashboards, ceilings, door panels and floor mats. In seating systems, polyurethane foam not only provides comfortable support but also ensures stability over long periods of use through its good resilience and durability. The dashboard and door panels utilize the flexibility and plasticity of polyurethane foam parts to achieve complex shape design requirements while reducing overall weight to improve fuel economy. <\/p>\n
However, traditional polyurethane foam parts are often accompanied by high VOC emissions and strong odor problems during production and use. VOC is a general term for volatile organic compounds, including formaldehyde, benzene and other harmful substances. These substances are easily released at high temperatures or in closed environments, posing potential threats to human health. At the same time, strong chemical odors will significantly affect the comfort of drivers and passengers, especially in the new car stage. These problems not only reduce consumer satisfaction, but also make automobile manufacturers face the challenge of increasingly stringent environmental regulations. Therefore, developing a technical solution that can not only maintain the excellent performance of polyurethane foam parts but also significantly reduce VOC emissions and odor has become a key issue that the industry needs to solve urgently. <\/p>\n
The core mechanism of the high-efficiency and low-odor trimerization catalyst is to precisely control the chemical path of the polyurethane foaming reaction, thereby achievingEffective control of VOC and odor. In the traditional polyurethane foaming process, the reaction between isocyanate and polyol usually produces a certain amount of by-products, such as unreacted monomers, aldehydes and other volatile organic compounds. These by-products not only increase VOC emissions but also cause pungent odor problems. By optimizing its molecular structure and active sites, high-efficiency and low-odor trimerization catalysts can significantly accelerate the main reaction rate while inhibiting the occurrence of side reactions. <\/p>\n
Specifically, this type of catalyst shows a high degree of selectivity in the reaction system, preferentially promoting the formation of stable polyurethane chain segments between isocyanates and polyols, and reducing unnecessary cross-linking reactions or decomposition processes. In addition, the design of the catalyst also pays special attention to lowering the reaction temperature and shortening the curing time, which not only improves production efficiency but also reduces the generation of by-products under high temperature conditions. More importantly, high-efficiency and low-odor trimerization catalysts can effectively reduce the accumulation of residual monomers and small molecule by-products, which are often the main source of VOCs and odors. <\/p>\n
Through the above mechanism, the high-efficiency and low-odor trimerization catalyst achieves dual goals in the polyurethane foaming process: on the one hand, it maintains or even improves the physical properties of the material, such as density uniformity, resilience and durability; on the other hand, it significantly reduces VOC emissions and odor intensity, providing a reliable guarantee for the environmental performance of automotive interior materials. <\/p>\n
In order to more intuitively demonstrate the actual effect of high-efficiency and low-odor trimerization catalysts in the field of automotive interiors, three typical application cases are selected for detailed analysis below, and their performance advantages are explained in conjunction with relevant parameter data. <\/p>\n
The car company uses a high-efficiency, low-odor trimerization catalyst in its new models to produce seat foam. Test results show that compared with traditional catalysts, the new catalyst reduces total VOC emissions by 40%, with the concentrations of formaldehyde and benzene series dropping to 0.05 mg\/m\u00b3 and 0.03 mg\/m\u00b3 respectively, which are far below the limits specified by regulations (0.1 mg\/m\u00b3 and 0.05 mg\/m\u00b3 respectively). In addition, the odor level has been reduced from the original 3.5 to 2.0 (level 5 is poor), which has significantly improved the air quality and driving experience in the new car. In terms of physical properties, the density uniformity of the foam has been increased by 15% and the compression permanent deformation rate has been reduced by 20%, further enhancing the durability and comfort of the seat. <\/p>\n
| Parameter indicators<\/th>\n | Traditional Catalyst<\/th>\n | High efficiency and low odor catalyst<\/th>\n<\/tr>\n<\/thead>\n | ||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Total VOC emissions (mg\/m\u00b3)<\/td>\n | 2.8<\/td>\n | 1.7<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||||||||||||||||
| Formaldehyde concentration (mg\/m\u00b3)<\/td>\n | 0.12<\/td>\n | 0.05<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||||||||||||||||
| Benzene series concentration (mg\/m\u00b3)<\/td>\n | 0.06<\/td>\n | 0.03<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||||||||||||||||
| Odor level (1-5)<\/td>\n | 3.5<\/td>\n | 2.0<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||||||||||||||||
| Foam density uniformity (%)<\/td>\n | 85<\/td>\n | 100<\/td>\n<\/tr>\n | ||||||||||||||||||||||||||||||||||||||||||
| Compression set rate (%)<\/td>\n | 10<\/td>\n | 8<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\nCase 2: Upgrading of dashboard foam parts of a domestic independent brand<\/h4>\nA domestic independent brand has introduced a high-efficiency, low-odor trimerization catalyst into the dashboard foam parts of new SUV models. Experimental data shows that the application of the new catalyst reduced the total VOC emissions by 35%, especially the concentrations of VOC and VOC were reduced from 0.08 mg\/m\u00b3 and 0.07 mg\/m\u00b3 to 0.03 mg\/m\u00b3 and 0.02 mg\/m\u00b3 respectively. The odor level improved from 3.0 to 1.5, reaching the standard of high-end models. At the same time, the tear resistance of the foam parts increased by 25% and the flexural modulus increased by 18%, significantly enhancing the overall mechanical properties of the instrument panel. <\/p>\n
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